PPQT Plant

Driving Innovation in Plastic Processing

In today’s competitive market, every plastic processing plant demands efficiency, consistency, and reliability. Whether it’s film extrusion, raffia production, or thermoforming, the foundation of high-quality output lies in the performance of the screw and barrel. At Kaivanya Extrusion Technik, we don’t just manufacture parts — we engineer precision-driven bimetallic screws and barrels that power the success of modern extrusion systems.

As trusted partners of extrusion machine manufacturers in India, and recognized as a dependable extrusion machine supplier in USA, we support industries worldwide in achieving higher productivity and longer equipment life. For processors running a plastic processing plant, Kaivanya ensures solutions that maximize uptime and minimize wear, batch after batch.

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Specialist In Wear Resistance Products & Solutions

Screw

Coating Alloy	KET 900	KET 800	K 700	K 183	KET QV/HV	KET-188	KET-100	KET 163	Nitraalloy (1.8550)
Chemical Composition	70 % Wcpta Tungsten	88 WC/12Co	Ni/Cr/Boron/Wc 50%	Ni/Cr/Boron/Wc 35%	Cr/V/Mo	Co/Cr/W	Fe/Cr	Ni/Cr/Boron	Fe/Al
Application Process	Spirical Tungsten Wire (mig welding)	Hvof Thermal Spray	Weld Overlay	Weld Overlay	Powder Metallurgy	Weld Overlay	Wrought Steel	Weld Overlay	Wrought Steel
Average Hardness RC	68-70	68-71	65-70	65-70	52-56	67	55-58	63	68
Volume Loss mm³	0.5	2.4	4.5	10	9.5	12	12	15	37

Barrel

Coating Alloy	KB-300 (HIP-PM Tool /Steel)	KB-200 (Tool /Steel)	KB 183	KB 156
Chemical Composition	Cr/V/Mo	Cr/V/Mo/Fe	Wc/Ni/Cr/Boron	Ni/Cr/Boron
Application process	Vacuum Hardening	Vacuum Hardening	Centrifugal Casting	Centrifugal Casting
Average Hardness RC	54-56	54-56	60	60
Volume Loss mm³	9.5	12	10	15

The Role of Screw & Barrel in Plastic Processing Plants

Every plastic processing plant relies on uniform melt flow, controlled pressure, and durability to handle abrasive polymers. This is where Kaivanya’s expertise makes the difference. Our bimetallic screws and barrels are engineered with:

Tungsten carbide coatings (60–70% WC) applied through PTA technology for superior wear resistance.
Vacuum-hardened barrels that can withstand high output and tough polymers.
Patented screw geometries that ensure excellent mixing and dispersion at low melt temperatures.
Customized solutions tailored to the unique needs of extrusion plants worldwide.

By enhancing performance, our solutions ensure that processors save on energy, reduce downtime, and extend the life of their machines.

Supporting Global Manufacturers

Kaivanya plays a dual role in the extrusion industry. In Asia, we collaborate closely with leading extrusion machine manufacturers in India, providing them with world-class screw and barrel systems. In North America, we stand as a reliable extrusion machine supplier in USA, enabling plastic processors to achieve uniform, high-quality results across their production lines.

This global presence reflects our commitment to quality and our ability to adapt to regional market needs, making us the trusted choice for industries across packaging, automotive, agriculture, and construction.

Why Choose Kaivanya for Your Plant?

Extended Machine Life: Advanced metallurgy and coatings reduce wear and improve durability.
Higher Output with Efficiency: Our patented designs optimize melt flow and mixing.
Global Recognition: Trusted by manufacturers in India and processors in the USA.
Tailored Solutions: From mono- to multi-layer applications, we deliver what your plant needs.

By focusing on performance and innovation, Kaivanya helps processors achieve more with less — more output at lower costs, with less downtime and lower maintenance.

Applications We Serve

Kaivanya’s screw and barrel solutions are at the core of multiple industries:

Wherever plastics are processed, Kaivanya is the silent partner ensuring consistency and strength.